At Mustang Services, we are committed to providing top-of-the-line equipment for the geothermal, oil and gas industry. Our Breakout Unit is designed to streamline the process of making up and breaking out threaded connections on tubular components such as casings, drilling tools, and tubing. This fully self-contained machine ensures efficient and reliable operations, enhancing productivity and safety on site.
Key Features of the Breakout Unit :
Chucking and Torque Capacity
Chucking Capacity: Handles diameters from 2.95" to 15" (75 mm to 380 mm), offering versatility for various components.
Torque Capacity: Both make-up and break-out capabilities reach up to 100,000 lbs-ft, ensuring robust performance for heavy-duty applications
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Clamping and Torque Cylinders
Clamping Cylinders: Double-acting, providing 40 tons of clamping force at 180 bar, with a stroke of 138 mm.
Torque Cylinders: Also double-acting, delivering 22.1 tons of torque force at 180 bar, with a stroke of 273 mm.
Tail Stock and Head Stock
Tail Stock: Motorized, equipped with clamping and torque cylinders, and a hydraulic ball support for stability. It moves precisely via a sprocket/chain system.
Head Stock: Fixed to the base of the machine, securely holds components in place with clamping cylinders. These components are controlled through an integrated console for ease of operation.
Operational Efficiency and Safety
Our Breakout Unit features a single-man operable control console, which includes an electric motor coupled with hydraulic pumps. This setup allows for precise torque adjustment and monitoring through integrated torque and pressure gauges. Regular calibration of these gauges ensures accurate readings and safe operation, maintaining the unit's reliability and performance over time.
Installation and Commissioning
The Breakout Unit is designed for straightforward installation and commissioning. The control console is positioned adjacent to the unit, with tagged hoses ensuring correct connections. The machine does not require floor fixing but should be placed on a level surface for optimal operation. Detailed installation steps, including filling the hydraulic oil and ensuring proper motor rotation, are provided to facilitate a smooth setup process.
Maintenance
To maintain the Breakout Unit’s performance, regular maintenance is essential. Key maintenance tasks include checking oil levels, inspecting hoses and fittings, replacing worn parts, and calibrating gauges annually. Greasing fittings and cleaning hydraulic components as required will help prolong the life of the unit and prevent operational issues.
Conclusion
The Breakout Unit from Mustang Services is an essential tool for efficient and reliable threaded connections in the oil and gas industry. With its robust design, high torque capacity, and comprehensive features, it is built to meet the demanding needs of your operations. For more detailed information, please refer to our full article linked in the comments.